HomeOur ExpertiseSAP Business OnePRODVISTA

Prodvista

INTRODUCTION

Manufacturing isn't getting easier. You're under constant pressure to deliver innovative products, respond to customer demand quickly, and eliminate costs.

PRODVISTA is the only comprehensive solution for managing manufacturing operations with empowering you to deliver superior responsiveness and performance. Process manufacturers all face the unique operating requirements associated with the production and packaging of products through recipe and formula-based production, our production solution is built to meet the needs of every type of process manufacturer with little or no customization.

Manufacturing management can only be accomplished through the completion of a number of different tasks. It provides the control and visibility you need throughout your operation to maximize profitability and consistently fulfill customer demand. The system helps process manufacturers to manage manufacturing operations.

PRODVISTA enables process manufacturers to make informed, real-time manufacturing decisions, ensure quality, increase plant throughput, contain costs and improve delivery performance.

PRODVISTA defines the production process, calculates and tracks product and job cost, and records all of the activities necessary to manufacture products. Stages of manufacturing are consolidated into a process specification, and actual cost rollups within the process specification are compared to standard job cost for each lot or batch produced. All manufacturing-related activities are tracked and charged to a job, which determines actual job cost and variances.

FEATURES

• Work Centre Management
  
  Work Centers may consist of one or more people and/or machines. Create unique work centers and define the characteristics. Schedule work center capacity by shift-by-day, or schedule multiple shifts with different capacities.
• Routing Details
  
  Each job contains a routing definition and assignments. A routing definition consists of following components: Item no & description, Operations, Rate/Unit, Work Centre hrs, Miscellaneous Items and Employees.
• Work Order Scheduling
  
  The multi-resource scheduler allows you to schedule the current and future workload across the resources required to perform that work. You can use any one of the two methods when scheduling jobs: forward and backward. Allows to define the schedule as:
  • Production
  • Re-work
  All the work order schedule is based on the open production order in SAP B1 or MySAP.
• Job Work order management
  
  It enables you to issue work orders, develop schedules and track production costs. Work Order provides you with complete production control and real time WIP information. Work order can be issued to internal or external. Incase of internal the job work would be carried out in the work centers.
  
  Using this module's informative reports, you can evaluate missing costs, examine any variance from standards, check material shortages, analyze work center capacity and confirm tool requirements. Additional reporting capabilities inform you of the status of open work orders. The module comprises of:
  • Job Work Order Issue
  • Job Work Order Receipt
  • Job Work Order Issue - Summary
  • Job Work Order Receipt - Summary
  It helps you streamline your work order processing from the initial request to completion of the work.
• Quality Control and Rejection
  
  The rejections are handled at the time of Finished Goods Receipt from vendor or from internal work centers. The rejected component quantity can be entered against the job work order for components and for each process / job. The job work schedule can be prepared against these rejected goods by choosing the production order type ‘ Re - work ’. The re - work can be send to another vendor for the rejected goods.
• MIS & Document Reports
  
  This application contains predefined reports that you can analyze in various ways by using the selection and sort functions. Simply navigating in a report enables you to quickly access the underlying detailed information that it contains. All reports can be generated with full user control as to specified date or document no.
  
  Our Solution provides the following pre defined report formats:
  • Goods Receipt From Vendor
  • Goods Receipt From Internal
  • Goods Issue to Vendor
  • Goods Issue to Internal
  • Work Order Detail report
  • Production Work in Progress Report
  • Job Costing Reports
• Export to Excel Facility
  
  You can export all reports to a Microsoft Excel table, this gives you access to data outside of the system. Provides option to take
  • Job Work Register
  • Item Issue Register
  • Item Receipt Register
  • Item wise Vendor Stock
• Error Prevention
  
  
  • All required data and checks performed and results entered
  • All data within validated limits
• Ease of use
  
  
  • Easy for employees to transition from paper to electronic methods
  • Simple to maintain, add steps, edit e-routers, etc.
  • Can be maintained by Doc center, not information system function
• Integrate with other legacy systems
  
  
  • SAP Business One
  • MySAP
• Cost
  
  
  • Low ongoing license and support costs
  • Justifiable ROI
  • Highly configurable (customization) and transferable to other plants
• Manufacturing execution
  
  Deliver on production plans by managing production processes, staff deployment, and other factory - floor resources. Document, monitor, and dispatch inventory during the entire production life cycle.
• Maintenance Management
  
  Plan, schedule, and sequence maintenance to optimize assets and minimize downtime.
• Management Reports
  
  
  • All reports can be generated with full user control as to specified date, work center or work order range
  • Work Center Schedule
  • Work Order Schedule
  • Work Center Loading and Capacity
  • Late Work Orders
  • Rework Hours
  • Outstanding Orders by Due Date, Item or Customer